Standard Upsetting Rebar Coupler

Project Description

Standard Upsetting Coupler

Specifications

Aleono Upsetting Parallel Threaded Rebar Coupler is designed to produce a full strength mechanical joint between reinforcing bars with upsetting ends. It is used for rebar mechanical splicing in the concrete structure. It can connect re-bars of same or different diameters laterally, vertically and slantingly. It is broadly applied to the Tunnel, Tower, Bridge, Subway, Airport, Nuclear Power Station, High Rise Building and more. Aleono Parallel Thread Rebar Coupler including Standard Upsetting Coupler, Position Upsetting Coupler,  Transition Upsetting Coupler and more.

standard upsetting couplerStandard Upsetting Coupler is designed to splice upsetting reinforcing bars with the same diameter, and at least one rebar is not limited to the rotation and axial movement. The coupler has a single right-handed female thread from one side to the other. Each end of the inner hole has the moderate chamfer.

It is mostly adopted under Base Slab and middle section of R.C. Column.

base slab with standard upsetting couplerR.C. Column with standard upsetting coupler

Technical Parameters

Standard Rebar Coupler Drawing

Standard Upsetting Coupler

Dia of Rebar

Outer Dia

Length

Thread (mm)

Ф16

26

40

M20*2.5

Ф18

29

44

M22*2.5

Ф20

32

48

M24*3.0

Ф22

36

52

M27*3.0

Ф25

40

60

M30*3.5

Ф28

44

66

M32*3.5

Ф32

50

72

M36*4.0

Ф36

56

80

M39*4.0

Ф40

62

90

M45*4.0

Product Advantage

  1. Raw material-saving, high energy saving, high work efficiency.

  2. Construction Environmental Protection. no flame, no noise pollution.

  3. It is not be affected by the chemical compositions and types of reinforced bars and won’t be influenced by weather and work-site.

  4. Low cost, simple operation.

  5. Can be prefabricated and the construction period can be shortened.

  6. High dimension precision, reliable quality and Stable performance.

  7. High strength. The tensile strength usually more than 600 Mpa, it can reach 110% of yield strength of parent rebar.

  8.  After 2 million times of fatigue strength test, the connection is in good condition.

  9. According to the inspection of National Construction Quality Supervision and Testing Center, the rebar coupler joint performance has reached the Grade I splicing rebar joint of JGJ107-2016 Industry Standard.

Product Advantage

Raw Material

45# Carbon Steel

Chemical
composition

(%)

C

Si

Mn

Cr

Ni

Cu

0.42-0.50

0.17-0.37

0.50-0.80

0.25

0.30

0.25

Mechanical
property

Yield strength

Tensile strength

355 Mpa

600  Mpa

raw material pipestandard rebar coupler raw material

Production Processes

standard rebar coupler production processes

Quality Control

Quality Control - Standard Rebar Coupler

Certificate:

rebar coupler certificates

Aleono Factory Test Report 1Aleono Factory Test Report 2

Packaging

PP Woven Bags are used inside, Wooden Case is used outside. Products also can be packed according to customer’s special demands.

Packing - standard rebar couplerOuter Package - standard rebar coupler

Protection

To prevent dust and debris into the rebar coupler, we suggest you protect the coupler with Protective Cap before you use it.

protective cap for rebar couplerplastic cap for coupler

Operation

First of all, you should process thread on the upset rebar end, ensure these two rebar threaded sectors with right-handed thread and the same diameter.

upset thread processing

(1) Cut the rebar end with the Rebar Sawing Machine, ensure the cut surface is flat.

(2) Enlarge the rebar end with the Rebar Upsetting Machine,  ensure the upset end can meet the requirements of rebar thread processing, and the length of upsetting rebar end should be more than 1/2 of the coupler length.

(3) Cutting Thread on the upsetting rebar end with the Rebar Threading Machine.

Then splice the upset reinforcing bars.

(1) Rotate the coupler to one rebar threaded sector.

(2) Screw the other rebar threaded sector into the coupler, ensure these two rebar ends are touched to each other, and the exposedly effective threads of two sides are the same and not more than 1P. Then Tighten the rebar with torque spanner or socket wrench.

Application Jobsites

Aleono Upsetting Coupler Used in Column

Column

upsetting coupler used in Bored Piles

Bored Piles

Structural Concrete Column

Wall

upsetting coupler used in beam

Beam

Application Projects

application projects
projects

Matching Products of Standard Upsetting Rebar Coupler

Aleono Rebar Sawing Machine

Rebar Sawing Machine is used to cut the rebar end to make it flat.

Click to View!

Aleono Rebar Upset Forging Machine

Rebar Upset Forging Machine is used to enlarge the rebar end.

Click to View!

aleono rebar thread cutting machine

Rebar Threading Machine is used to cut thread on the rebar end.

Click to View!

Aleono Working Wrench

The Working Wrench is used to connect the rebar coupler and rebar.

Click to View!

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